More Sash Clamps With Oomph!

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These steel clamps from Screwfix UK are not too heavy though they are heavier than the alluminium box clamp I use daily. They are tidy and neatly made and it’s handy to have steel clamps because of the extra torque you sometimes need, especially on heavier work such as joinery. These clamps are relatively kind on furniture pieces and general joinery too and especially so if you remove the hard corners of the bar.

I improved the clamp in a couple of ways to bring them on a par with say the old Record clamps I am accustomed to of the past. I have never liked the ‘pistol-squeeze-grip’ clamps and neither the Bessey clamps because of weight, jaw size and type and cost. They don’t suit me or my work.

First things first, these clamps are really called cramps and from now on I will revert to their original name as this seems to me more appropriate. The cramp seems to me well made from quality materials. The bar is sufficiently stocky without being unnecessarily over weight or oversized. The screw thread seemed well made and freely moving in the clamp head. I felt that the corners of the square-edged threads were to sharp.

DSC_0183To remove them, I used a large triangular saw file placed in the recess of the thread so that two faces caught the two sides of the threads. I then turned the thread with the bar and allowed the file to travel along the thread to remove the corners.

DSC_0186Once done, I applied furniture paste wax  to grease the movement and remove oil coating from the factory.

DSC_0188My next move was to file off the corners of the main bar as these were quite angular and readily damage any wood. I filed first at 45-degrees evenly along the length of the cramp.

DSC_0189I then rounded the corner with 150-grit abrasive and again waxed the whole. The clamp heads were nicely finished on the faces with a gentle camber which I liked and all of the corners were rounded and easy to the touch. Cramps are of course used with additional blocks of flat wood to cushion the work and so no further refinement is technically needed, but I like protective material, plywood or softwood actually attached to the faces of the cramp heads themselves. This saves fiddling during cramping. Because the faces are slightly cambered, wood didn’t sit flat on the heads.

DSC_0225I took a length of pine and used a large hollow moulding plane to create a slight inner hollow to the wood and cut them to length. You could do this with a gouge too, or you could shape a block to a rounded face and use coarse abrasive paper to round the face of the wood pads. This only takes a few minutes.

DSC_0227Once shaped, I used two-art epoxy glue to cement the pads to the faces of the cramp heads. Cinching up the heads against one another, I left them two hours to set.

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After that I removed all traces of factory oil from the cramp. The cramp works perfectly and is set up up for fine furniture making and joinery.

3 Comments

  1. mr Chris on 2 October 2013 at 9:34 am

    Paul,

    where do we get the aluminium clamps?
    I am bringing my tenon saw to the course this weekend, hoping to learn to sharpen it?



    • admin on 3 October 2013 at 7:27 pm

      From Screwfix



  2. Xavier on 15 January 2019 at 3:26 pm

    Good day,

    I have a question regarding clamps. Does this kind of clamps ( aluminium or steel) would suit for building up a massive Roubo workbench ? Do you think the clamps pressure would be enough for proper gluing up ?

    I have seen that people building that kind of bench are generally using Bessey clamps but is it that much necessary ?

    Thanks a lot for all your work, you are really an inspiration !

    Xavier ( from France)