Making Winding Sticks by Hand – Part II

Here are some drawings to help

DSC_0139 DSC_0138 DSC_0137

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DSC_0108

Corner inlay

The corner rebate is best done with a marking gauge, knife and tenon saw. The Veritas marking gauge works well for this type of gauge work as it works like a knife, but you can achieve the same results with a light pass with a regular marking gauge followed by a sharp knife.DSC_0031

 

 

DSC_0037When the first wall is established at 3mm (1/8″), run a tenon saw deeper into the knifewall to around 1.5mm (1/16″) deep.

DSC_0043DSC_0038

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do the same on the adjacent face but set the gauge to a shallower setting of 2mm.  Remove the waste carefully.

 

Trim with a bullnose if you have one, if not trim as best you can with a wide chisel and a knife.

DSC_0061

I cut my ebony piece to just 4.5mm square and smoothed up two adjacent faces with the plane.

DSC_0045

Use PVA glue to glue the ebony in place. Run a bead into the corner. When you place the ebony the glue will automatically distribute onto both faces.

DSC_0068

DSC_0065

Stretch masking tape as tightly as you can and pull it onto the corner of the ebony and lull the tape equally  so that the ebony is pulled tightly into the corner. The tape should be about 25mm apart. Leave aside to dry thoroughly – 4 hours at least.

DSC_0069

Plane off any excess with a #4 smoothing plane.

DSC_0049

Use a scraper if the grain becomes difficult or reversed.

Sand as necessary.

Inlaying the dovetailed insets

I have some curly maple, but almost any light or white wood will do. I used a dovetail guide to make my knifewall of 1-7 pitch.

The short-point measurement is 32mm.

DSC_0052

Chisel into the knifewall to deepen the cut.

DSC_0055

Saw down the knifewalls to about 8mm. This is deep enough to cut two 3.5mm inlay sections. You will use these pieces to trace around with the knife shortly

I set a gauge to 3.5mm and used this to guide my saw as I cut out the first inlay dovetail.

DSC_0058

DSC_0057

The second one I eyeballed for distance as I couldn’t run a gauge line.

I set the gauge to 2mm for the depth of the recess and ran the gauge along the top edge of the second winding stick. the drawing will guide you for distances.DSC_0060

I then set the gauge to 10mm for the broad aspect of the inlay and run a fine line.

Position the inset piece on the gauge line and trace the knife along the walls as shown.

DSC_0061

Chisel cut into the knife wall to deepen the wall.

DSC_0062 DSC_0063

Chop lightly on the knifewall.

Make a series of chops to split-cut the surface in 2mm increments.

DSC_0064

Pare down gradually to the depth gauge line.

If you have a small router, route down to finalise the depth evenly. Use the knife into the corners.

DSC_0023

DSC_0024

Glue in the inset and…

DSC_0012

DSC_0014…press firmly home to seat in the vise or with a clamp.

DSC_0028

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once dry, plane down the inset pieces flush with the edge and face.

 

DSC_0032

DSC_0033

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hanging holes

This is optional, but the holes actually give grip in use. Drill both holes to equal out the weight for balance in use. Perhaps this is not necessary but it’s not worth risking either.

The holes are 6mm but could be bigger or smaller. DSC_0075DSC_0077Countersink both sides of the holes.

Finish

I am using shellac for a finish. Two thin coats is sufficient.DSC_0081

DSC_0082After a couple of hours to cure I buff out with #0000 fine steel wool.

DSC_0091

Then a quick and easy coat of soft furniture wax.DSC_0092

And a shoeshine brush does the trick.

DSC_0112DSC_0094

ENJOY this one everybody!!!!

14 Comments

  1. eddy flynn on 26 May 2014 at 8:32 pm

    a must have tool thanks for finding the time to share with us i’m looking forward to getting started on my set

  2. J B on 26 May 2014 at 9:58 pm

    Thank you so much Paul. I started with a couple of aluminium sticks when I built my bench (Paul style). It was quick and cheap. But, it never felt right to be a budding wood-working crafts-person and not have nice wood winding sticks.
    Jason

  3. Keith Peters on 26 May 2014 at 10:15 pm

    Ooh, inlay. A new skill to gain. This has always scared me, but I guess it’s not much different than a dovetail or a hinge. Cut an opening just the right size to fit something, put that something in the opening, and plane it smooth.

  4. Mark Davies on 27 May 2014 at 9:31 am

    Hi Paul, these look great, and thanks for another great article.

    Just a question on your Finish. I made a plane cabinet for my workshop last week using oak and pine using hand techniques gained from your masterclass. I applied the shellac which really brought out the grain of both woods, but it was the application of the beeswax where I had a few problems.

    I was using 0000 liberon wire wool to apply the beeswax, but strands of wire wool kept falling off when I was applying the beeswax. Not a problem when I was polishing up, as they came out, but I was wondering if this is normal, or is it down to my technique and doing something wrong?

    Any help would greatly appreciated.

    Thanks

    • Paul Sellers on 27 May 2014 at 12:01 pm

      It is normal for the steel wool to break this way and it is unfortunate because the particles can contaminate the work area and other items you are working with.

  5. Xavi Molina on 27 May 2014 at 10:55 am

    Yeah, a new skill!, thanks very much

  6. John Nesmith on 27 May 2014 at 8:04 pm

    Paul:

    Is there an advantage to the dovetail insets vs a long continuous inlay of light wood? Similar to the ebony one, but maybe taller.

    Thanks.

    • Paul Sellers on 27 May 2014 at 8:31 pm

      I think so. Continuous white lines seem to disappear in sighting.

      • John on 12 August 2014 at 5:38 pm

        Can you see if your web team can get the photos back up?

  7. Vidar on 2 July 2014 at 4:14 am

    Hi guys

    Can´t see any pictures. Have they gone missing somehow? Or is it something wrong at my side of the world? Please check, cause I would really like to build this.

    Thanks.

  8. Peedubz on 12 July 2014 at 8:02 pm

    I’m not seeing any pictures either ?

    • gblogswild on 30 July 2014 at 3:52 am

      http://2ji6mlfsb2ovu23y2j4h2xhfn.wpengine.netdna-cdn.com, the server where the pictures once lived, seems to have disappeared.

      I’d love to see the pics, too! Though I have a slightly different idea of how to make a nice pair. I need to find some 1/8″ sheet brass somewhere that I can afford. I’m thinking brass, walnut, and a stopped center line filled in with a white crayon might be a very nice way to go… 😉

  9. John on 12 August 2014 at 5:37 pm

    Anyone else having a problem with the photos and drawing not loading?

  10. Roy Eubanks on 3 February 2015 at 4:04 am

    I just finished making these. My second official woodworking project, the first being the dovetail gauge. My inlays are not perfect but pretty good for someone who has yet to build a single thing. I’m looking forward to using these on future projects. Thanks Paul for the excellent instructions and photos.

Leave a Comment